SMT Assembly Capabilities

Assembly TypesSurface Mount(SMT) · Through-hole(THT) · Single sided placement
Order Volume≤50 pcs(Single or panelized PCB)
PCB Size2 Layer: 10x10mm – 480x320mm
4&6 Layer: 10x10mm – 350x320mm
PCB Panel Size10x10mm – 250x250mm

PCB Specs for Assembly
2&4&6 layer
Green/Black/Blue/Red/White solder mask
0.4/0.6/0.8/1.0/1.2/1.6mm board thickness
HASL- Leaded/Lead free / ENIG
1oz copper weight
Components689 Basic components and 230k+ Extended components(We provide component procurement services)
SMT-StencilLaser cut stainless steel (Not delivered with the assembled boards)
Soldering MethodLeadfree

TIANWEISHENG PROCESSING ADVANTAGES

Production equipment “international standard”

With advanced production equipment and testing equipment, the BGA mounting range is 0.18MM-0.4MM. The smallest mounting material package is 01005. Fully automatic SMT production line, with a daily production capacity of 3 million points and top quality control testing equipment, after 9 passes The “testing process” is strictly controlled, high-standard anti-static, 5000 square meters dust-free production workshop

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YAMAHA MACHINE
MENTO AOI
SPI
Selective wave soldering
WAVE SOLDRING

ATTENTION TO DETAIL HAS BECOME A HABIT

Material inspection

Material inspection

The quality of the materials determines the service life of the PCB board. All materials of TIANWEISHENG can be used in the factory after strict inspection

Solder paste printing inspection

Solder paste printing inspection

Three-dimensional detection of the height, area, volume, displacement and other aspects of the tin point to avoid problems such as less tin, more tin, missing printing, etc., to ensure the accuracy of solder paste printing

IPQC check materials

IPQC check materials

Refer to the engineering drawings and BOM to measure and inspect each material of the first board to ensure that the components attached to the production model are consistent with the engineering drawings and BOM

SMT FAL Instrument

SMT FAL Instrument

Refer to the Bom and gerber data to measure and inspect each material of the first board to ensure that the components attached to the production model are in full compliance with the customer’s requirements, and prevent bad products from flowing into the next process.

DIP insertion process inspection

DIP insertion process inspection

Before the DIP insertion, the insertion with direction or pin special components will be trained and explained, and during the plug-in process, the quality inspector will be arranged for continuous inspection to ensure the quality of the insertion

QA shipment inspection

QA shipment inspection

Perform random inspections on all production processes in accordance with the product process instructions and the job instructions to ensure that they are packaged and shipped after they are qualified.

TIANWEISHENG PROCESSING PROCESS

SMT processing

Only very small volume PCBA projects will be handled manually and undergo visual inspection, while majority of the larger projects are processed through reliable automated machinery. All soldering during the PCB assembly process is up to Class 1 standard, while Class 2 and Class 3 standard are also available for you to choose from.TIANWEISHENG will use automated machinery to solder components on your PCB as fast as possible, making use of your pick & place CAD data. Component positions, orientation and solder quality will normally be verified using Automatic Optical Inspection. AOI technology has proven to be extremely reliable whilst looking for errors in PCBs.